CSMIO-MPG Kit module & handwheel for all CSMIO/IP controllers

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CSMIO-MPG KIT ROW

355.00  328.00 

 

* Price excl. VAT, for EU private customers (no EU VAT id.) 23% VAT applies.

 

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Product Description


General & Main Features

zssy2080CSMIO-MPG Kit is a 6-axis solution that provides manual opration of machine axes. This set is made of CSMIO-MPG module and a good quality handwheel. This way you can easily, freely and most of all intuitively move your axes. It’s for those who want to equipp their machine professionally. In this not expensive way you can have precise tool in your machine for fast configuration of work offsets (G54, G55 …), tool magazine (tool length offset), and for manual operation or fast manual rides. 

 

 

Operation Stability

Provided by:

  • csmio-mpg-kawalekconnection of the CSMIO-MPG module with a CSMIO/IP controller through CAN bus. It guarantees correct and fast transmission even in tough inustrial environment. Great advantage of CAN bus is resistance to interfrence also in case of much distance between devices,the resistance is asured by differential transmission and CAN bus termination (120 Ohm resistor at the begining and at the end of the CAN bus). Another advantage of the CAN bus is ability to detect collisions and data loss thanks to strict control of transmission. 
  • connection of CSMIO-MPG module and handwheel with shielded cable using differential transmission for encoder pulses transfer. In this case the differential transmission is very resistant to interference. It’s thanks to opto-isolators used in encoder input of CSMIO-MPG module, the opto-isolatoros which loads the differential line properly (differential line termination). 

 

Easy installtion

Connection of CSMIO-MPG Kit is very simple and won’t cause any trouble even to not experienced users. It shouldn’t take than 5 minut. To run it: 

  • mount the module on a DIN rail
  • place a DB25 plug of the hadwheel in a CSMIO-MPG module socket.
  • Connect CAN bus using DB9 flat cable set (included).
  • Connect 24V DC power supply.
  • Connect E-STOP circuit to E1 and E2 clamps (order of the connections is not important). Clamps E1 and E2 are pins of E-STOP button of the handwheel.
Sample connection of CAN bus for CSMIO/IP-S controller and CSMIO-MPG module (based on available documentaction).

How does it work?

After pressing ENABLE button on a manual handwheel a CSMIO-MPG module via a CSMIO/IP controller switches Mach3 to MPG mode. After switching Mach3 to MPG mode, the CSMIO-MPG module starts continuous encoder pulses counting and also verifies digital inputs state, to which there are switches connected (of axis selection and step size). All the information are transferred through CAN bus to a CSMIO/IP motion controller, where they are changed into motion trajectory for a selected axis.  
There are several algorithms watchin over motion trajectory creation. The algorithms’ task is to make axis motion orecise and smooth. This way prepared motion trajectory is performed by a servo drive or a stepper drive. At the same moment when axis is moving the CSMIO/IP motion controller sends current axis position to Mach3 software this way so its axis position DRO shown the current position. 

 Main advantages of CSMIO – MPG module Kit?

  • No settings required – CSMIO-MPG in current plugin version for Mach3 (up.to 23.01.2017) is ready to work right after installation and doesn’t need any configuration. It’s possible since digital signals have functions assigned permanently. In case of Mach4 it will be possible to create your own digital signals configuration and also to use them for purposes not related to MPG module. It means that free digital inputs can be used for example for: start – stop – pause buttons connection.
  • Safety system – CSMIO-MPG module is equpped with hardware E-STOP circuit. It means that the E-STOP circuit goes through the module and a manual handwheel encoder. After pressing the emergency stop button on the handwheel the circuit is opened (open circuit), what causes immediate machine stop. It’s about the same E-Stop circuit used by CSMIO/IP motion controller and and all emergency buttons mounted in a machine.
  • Solid aluminum housing which dissipates heat and protects electronic circuits very well.Readable led controls on a front panel which make it easier to instal and simplify diagnostics in case of any problems with switches and an encoder of a handwheel. 
  • Sturdy design of handwheel – it was equipped with sturdy and handy housing with good quality: switches manual encoder, led diode indicating MPG mode work as well as ENABLE and E-STOP buttons.  It can serve for many years without any issue even if it’s used regularly. 
  • Additional features – CSMIO-MPG module has two 0-5V analog inputs that can be used for connection of poteniometers of spindle rotary speed and axis feed rate correction. In case of 4-axis machines the 5th axis selection switch position (B axis) and 6th position (C axis) may be used for spindle rotary speed and axis feed rate correction. The correction value is in this case adjusted with the manual handwheel encoder. 
  • Industry standard – CSMIO-MPG module is adapted to worldwide standards: 
    • Opto-izolated 24V DC digital outputs 
    • Opto-isolated 24V DC digital inputs 
    • Power supply adjopted to 24VDC 


Technical data

PARAMETER

VALUE

Number of axes

 6

Digital inputs (opto-isolated)

10

Digital outputs (opto-isolated)

2

Analog inputs

2

Supply voltage

24VDC +/-10%

Power consumption

5W

Maximum voltage on in/out lines

30VDC

Maximum load of output line

30mA

Voltage range of analog inputs

0-5 VDC 

Maximum frequency of encoder signal

 10KHz

Ambient temperature range

0oC to +60oC

Relative humidity (without condensation)

10% – 95%

Technical data of the handwheel

ISMM2080

001

100

B

5

L

Series

 

Sequence
Number

Number
of Pulses

Output
Signals

 

Supply
Voltage

Output
Circuit

ELECTRICAL  SPECIFICATION

Output wave

Square wave

Output signals

A,B, (Line driver output A,A(_),B,B(_), phase)

Current consumption

≤100mA

Response Frequency

0~20KHz

Output phase difference

90° ±  45°

Supply voltage

5VDC, 12 VDC

Signal level

VH ≥ 85%Vcc, VL ≤ 0.3V

Number of pulses

100

Output circuit

Open collector NPN, Push pull, Line driver, Voltage

MECHANICAL SPECIFICATION

Signal position

2kind

Speed without sealing

500 rmp

Starting torque w/o sealing

≤2.0x 10-2 ~6.0x 10-2 Nm (+25°C)

Shock resistance

980m/s2, 6ms, 2 times each on XYZ

Weight

Appr. 740g (incl. 1.5 meter cable)

You will find more details in Download tab (documentation)

Who is recommended to use the CSMIO-MPG Kit?

CSMIO-MPG Kit is recommended to users/companies who:
  • retrofit original CNC machines and what to get full functionality by using the handwheel encoder function,
  • build new machines and want to raise their utility value implementing solutions previously found in CNC machines of well-known manufacturers.
  • build machines with a large working area and are looking for solutions that would allow a machine operator to move away from a control panel and still keeping control over machine axes (in the MPG/JOG mode), axis feed rate, spindle speed and an emergency stop button.

CSMIO-MPG module can be successfully used in CNC machines of any type, especially recommended for milling and turning machines.

 
 

 


What do you get in the CSMIO-MPG Kit box?

The CSMIO-MPG Kit includes:CSMIO-MPG KIT ROW

  • CSMIO-MPG module
  • 1x DB9 flat cable
  • terminator
  • 6 axis JOG handwheel encoder ISMM2080 (incl. DB25 plug) 


 

Download

CSMIO-MPG® v2 Module for manual axis operation – JOG (for all CSMIO/IP models) Manuals

MPG Handwheel ISMM2080 Manual Pulse Generator JOG encoder Manuals