CSMIO-MPG module – JOG expansion module for all CSMIO/IP controllers

CSMIO-MPG ROW

87.00 

 

* Price excl. VAT, for EU private customers (no EU VAT id.) 23% VAT applies.

 

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Product Description


General & Main Features

csmio-mpg-kawalekCSMIO-MPG is a 6-axis JOG module, that in connection with rotary encoder provides easy, effortless and most of all intuitive machine axes moving. It was designed for more professional CNC machines operation. THis way a user can get not expensive, precise tool for fast configuration of a material base (G54, G55 …), a tool magazine (tool length offset) and also for fast manual treatment or fast manual rides. 

Operation stability

Provided by connection of the CSMIO-MPG module with a CSMIO/IP controller through CAN bus. It guarantees correct and fast transmission even in tough inustrial environment. Great advantage of CAN bus is resistance to interfrence also in case of much distance between devices,the resistance is asured by differential transmission and CAN bus termination (120 Ohm resistor at the begining and at the end of the CAN bus). Another advantage of the CAN bus is ability to detect collisions and data loss thanks to strict control of transmission. 

Easy installtion

CSMIO-MPG to work only requires connection of manual handwheel encoder, power supply and CAN bus. Also an operator panel with proper elemnts mounted in (switches of axis selection, step size and encoder). Input and output signals are optically isolated inside and filtered. All the signals are adjusted to industrial standard so they require an encoder with incremental TTL 5V signal (differential and not – non-differential) and digital inputs and outputs work with 24VDC voltage.

Sample connection of CAN bus for CSMIO/IP-S controller and CSMIO-MPG module (based on available documentaction).

How does it work?

After pressing ENABLE button on a manual handwheel a CSMIO-MPG module via a CSMIO/IP controller switches Mach3 to MPG mode. In case of lack of the ENABLE button or if a user use aa solution based on an operator panel an axis selection switch may play the ENABLE button role. The switch must be then equipped in OFF position (switching from the OFF position to any other axis position will have the same effect as  pressing an ENABLE button). After switching Mach3 to MPG mode, the CSMIO-MPG module starts continuous encoder pulses counting and also verifies digital inputs state, to which there are switches connected (of axis selection and step size). All the information are transferred through CAN bus to a CSMIO/IP motion controller, where they are changed into motion trajectory for a selected axis.  
There are several algorithms watchin over motion trajectory creation. The algorithms’ task is to make axis motion orecise and smooth. This way prepared motion trajectory is performed by a servo drive or a stepper drive. At the same moment when axis is moving the CSMIO/IP motion controller sends current axis position to Mach3 software this way so its axis position DRO shown the current position. 

 Main advantages of CSMIO – MPG module?

  • No settings required – CSMIO-MPG in current plugin version for Mach3 (up.to 23.01.2017) is ready to work right after installation and doesn’t need any configuration. It’s possible since digital signals have functions assigned permanently. In case of Mach4 it will be possible to create your own digital signals configuration and also to use them for purposes not related to MPG module. It means that free digital inputs can be used for example for: start – stop – pause buttons connection.
  • Safety system – CSMIO-MPG module is equpped with hardware E-STOP circuit. It means that the E-STOP circuit goes through the module and a manual handwheel encoder. After pressing the emergency stop button on the handwheel the circuit is opened (open circuit), what causes immediate machine stop. It’s about the same E-Stop circuit used by CSMIO/IP motion controller and and all emergency buttons mounted in a machine.
  • Solid aluminum housing which dissipates heat and protects electronic circuits very well.Readable led controls on a front panel which make it easier to instal and simplify diagnostics in case of any problems with switches and an encoder of a handwheel. 
  • Additional features – CSMIO-MPG module has two 0-5V analog inputs that can be used for connection of poteniometers of spindle rotary speed and axis feed rate correction. In case of 4-axis machines the 5th axis selection switch position (B axis) and 6th position (C axis) may be used for spindle rotary speed and axis feed rate correction. The Correction value is in this case adjusted with the manual handwheel encoder. 
  • Industry standard – CSMIO-MPG module is adapted to worldwide standards: 
    • Opto-izolated 24V DC digital outputs 
    • Opto-isolated 24V DC digital inputs 
    • Power supply adjopted to 24VDC 

  


Technical data

PARAMETER

VALUE

Number of axes

 6

Digital inputs (opto-isolated)

10

Digital outputs (opto-isolated)

2

Analog inputs

2

Supply voltage

24VDC +/-10%

Power consumption

5W

Maximum voltage on in/out lines

30VDC

Maximum load of output line

30mA

Voltage range of analog inputs

0-5 VDC 

Maximum frequency of encoder signal

 10KHz

Ambient temperature range

0oC to +60oC

Relative humidity (without condensation)

10% – 95%


Who is recommended to use CSMIO-MPG module?

CSMIO-MPG module is recommended to users/companies, who:
  • retrofit original CNC machines and what to get full functionality by using an original or new handwheel encoder function,
  • build new machines and want to raise their utility value implementing solutions previously found in CNC machines of well-known manufacturers.
  • build machines with a large working area and are looking for solutions that would allow a machine operator to move away from a control panel and still keeping control over machine axes (in the MPG/JOG mode), axis feed rate, spindle speed and an emergency stop button. 

CSMIO-MPG module can be successfully used in CNC machines of any type, especially recommended for milling and turning machines.


What do you get in the CSMIO-MPG box?

The CSMIO-MPG extension module package includes:

  • CSMIO-MPG module
  • 1x DB9 flat cable
  • terminator

 

 

 

 


CSMIO-MPG module dimension

 


Download

CSMIO-MPG® v2 Module for manual axis operation – JOG (for all CSMIO/IP models) Manuals